SDS.H Series Heated Cylindrical Pellet Die Sets — 13, 25, 50 & 76 mm
Across International’s SDS.H Series heated dry pressing die sets combine hardened steel tooling with a heating system and programmable digital temperature controller for powder pressing applications requiring controlled heat and pressure.
Available in 13, 25, 50 and 76 mm pellet diameters, the series supports heating up to 250°C, with model-specific maximum pressing loads ranging from 20 to 300 tons. Each set includes a heated sleeve, a Pt100 temperature sensor and a WK-1 digital temperature controller.
The hardened steel tooling features a stated Rockwell hardness of HRC 62 and dimensional tolerance of 0.01–0.02 mm (10–20 μm). A thermal isolation plate is supplied with each model to help limit heat transfer to the supporting press components.
Key Features
Four pellet diameters: 13, 25, 50 and 76 mm.
Integrated heating: Supports heated powder pressing at temperatures up to 250°C.
Programmable digital control: WK-1 controller with 1°C temperature setting increments.
Pt100 temperature sensing: Temperature sampled three times per second.
Hardened steel tooling: Stated hardness of HRC 62 across the series.
Precision fit: Dimensional tolerance of 0.01–0.02 mm.
Thermal isolation plate included: Helps reduce heat transfer to supporting components.
Pellet removal components included: Supplied with a support plate, push rod and pellet ejector.
Operation & Maintenance
Always wear protective goggles and appropriate protective equipment during operation.
Never exceed the maximum pressing load, temperature or sample loading height specified for the selected model.
Allow the tooling to cool and disconnect electrical power before cleaning.
Clean the tooling thoroughly with absolute ethanol, keeping liquid away from electrical components, and dry it before storage.
Store the tooling in a dry box with silica gel to help prevent surface corrosion.
Specification
SDS13.H
SDS25.H
SDS50.H
SDS76.H
Pellet diameter / die bore ID
13 mm
25 mm
50 mm
76 mm
Maximum pressing load*
20 tons
70 tons
200 tons
300 tons
Maximum heating temperature
250°C
250°C
250°C
250°C
Rockwell hardness
HRC 62
HRC 62
HRC 62
HRC 62
Sleeve outside diameter
92 mm
92 mm
130 mm
160 mm
Sleeve height
40 mm
45 mm
Not specified
Not specified
Assembled height, without sample
75 mm
105 mm
120 mm
135 mm
Thermal plate diameter
105 mm
105 mm
105 mm
105 mm
Maximum sample loading height
14 mm
25 mm
28 mm
30 mm
Electrical supply
220–240 V AC, 50/60 Hz
220–240 V AC, 50/60 Hz
220–240 V AC, 50/60 Hz
220–240 V AC, 50/60 Hz
Rated power
215 W
270 W
550 W
800 W
Temperature controller
WK-1 programmable digital controller
WK-1 programmable digital controller
WK-1 programmable digital controller
WK-1 programmable digital controller
Temperature sensor
Pt100
Pt100
Pt100
Pt100
Temperature setting increment
1°C
1°C
1°C
1°C
Temperature sampling rate
3 times per second
3 times per second
3 times per second
3 times per second
Stated temperature accuracy**
±1%
±1%
±1%
±1%
Operating environment
0–50°C; below 35% RH
0–50°C; below 35% RH
0–50°C; below 35% RH
0–50°C; below 35% RH
Core die and push rod material
W18Cr4V hardened tool steel
W18Cr4V hardened tool steel
Cr12 hardened tool steel
Cr12 hardened tool steel
Sleeve, ejector and support material
Cr12 hardened tool steel
Cr12 hardened tool steel
Cr12 hardened tool steel
Cr12 hardened tool steel
Die dimensional tolerance
0.01–0.02 mm
0.01–0.02 mm
0.01–0.02 mm
0.01–0.02 mm
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